1. Minimize the number of parts Find ways to combine parts. For example, many electronic equipment enclosures use living hinges instead of knuckle hinges. When routing, choose a molded guide feature, or use a thermoformed guide (like the old LazerTag gun). Speaking of minimizing parts count… 2. Built-in fasteners Where possible, build assembly features directly into the part instead of using screws. Snap fits are generally equally secure and can be assembled without tools. Sometimes screws are necessary, but sparing the use of fasteners can consume up to 50% of assembly labor. One thing to note: Snap fits can add to the cost of the injection mold, so be sure Read more